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Having 75 distilleries with manufacturing capability of 249.49 crore liters every year, Uttar Pradesh has grow to be the biggest producer of ethanol within the nation, with 10 p.c mixing — the very best amongst all states. The state authorities is additional establishing 17 new distillery models that are anticipated to be commissioned within the subsequent two years, mentioned Sanjay R. Bhoosreddy, Extra Chief Secretary, Excise and Sugar Industries & Cane Improvement Division, and Cane Commissioner, authorities of Uttar Pradesh, in an unique interview with ETGovernment’s Arpit Gupta.
The Uttar Pradesh authorities is selling ethanol manufacturing below the Ethanol Augmentation Scheme of Authorities of India and is on path of turning into the biggest ethanol provider of the nation. What number of distilleries are functioning within the state and what’s their manufacturing capability?
Uttar Pradesh has grow to be the biggest ethanol provider of the nation. The overall variety of distilleries within the state is 75 with a complete manufacturing capability of 249.49 crore liters every year. The overall variety of ethanol producing distilleries are 55 with manufacturing capability of 166.17 crore liters every year. Institution of 17 new distillery models is underway and anticipated to be commissioned within the subsequent two years.
Ethanol manufacturing was 42.70 crore liters within the monetary yr 2016-17, with put in capability of 87.05 crore liters of 38 distilleries which has elevated to 99.31 crore liters within the yr 2020-21 and put in capability additionally elevated to 166.17 crore liters of 53 distilleries. Out of which 43.95 crore liters of ethanol is used within the state and 52.60 crore liters is offered outdoors the state.
At current, a goal of 10 p.c ethanol mixing has been set by the federal government of India, which is to be accomplished by the yr 2022. At current, the precise mixing has been completed within the nation to a median of about 8.1 p.c. Whereas in Uttar Pradesh, the goal of 10 p.c mixing has already been achieved.
In view of surplus sugar diversion, 47 sugar mills diverted 7 lakh ton sugar by producing B-heavy molasses within the season 2020-21. Within the current crushing season 2021-22, 58 sugar mills by B-heavy and 10 sugar mills by direct cane juice or sugar syrup are anticipated to divert about 10-12 lakh ton of sugar within the coming crushing season. A rise in ethanol manufacturing will contribute to the ethanol mixing programme and can scale back the issue of environmental air pollution in addition to saving international foreign money on petroleum gas.
To resolve the issues of sugarcane farmers and to convey transparency and enhance effectivity, how are you leveraging know-how in Sugarcane and Excise departments? What are the milestones alongside the digital transformation journey?
The Cane Improvement division of Uttar Pradesh is a vital division instantly linked with farmers and the sugar trade is the one largest trade of the state based mostly on agriculture. Sugarcane is especially grown in 45 districts of the state and its space within the state is about 27.60 lakh hectares. There are 120 operational sugar mills within the state.
We now have applied ERP system to resolve the issues of sugarcane farmers and to convey cleanliness and transparency in purchi issuance and different work finished by Cooperative Cane Societies. On this system all the data to the cane farmers is being made accessible by the web portal www.caneup.in and E-Ganna app and the farmers are getting instantaneous details about the ganna purchie on their mobiles by SMS. A cellular app E-Ganna has additionally been developed for the comfort of farmers, by which all of the farmers can entry the info associated to their survey, satta, calendar, provide ticket, and so on on their cell phone. Until date 45.50 lakh farmers have downloaded the E Ganna app and have hit it 87.25 crore instances.
A toll free name heart for ease of sugarcane farmers has been made practical to lodge their grievance 24×7 at 1800-121-3203. Until now 2,16,099 complaints have been registered, out of which 2,00,820 have been successfully resolved.
A brand new on-line Khandasari licensing coverage was began within the crushing season 2018-19. Underneath the system of this on-line license, the power of obligatory issuance of license in 100 hours was supplied, for which one has to use on-line by the web page http://www.upkhandsari.in. On account of this, licenses for 275 new Khandasari models of 69,450 TCDs have been issued for the primary time within the final 25 years. Out of which 162 models have been operationalized within the present season, with a complete crushing capability of 40,824 TCDs. The operations of those models have generated direct/oblique employment to about 18,144 folks with a capital funding of about 648 crores, in rural areas.
Earlier the farmers used to get hand written receipts on the buy facilities, which have been usually tampered and the farmer was the sufferer. Sugar mills didn’t have particular details about sugarcane bought on the buy facilities, which led to inefficient transportation, staling of sugarcane and decrease sugar manufacturing. Now every of the 7,000 buy facilities are outfitted with HHC, which is GPRS enabled and communicates to the central knowledge financial institution in actual time. After weighment, the HHC offers a printed receipt, updates the central database and sends an instantaneous SMS to the farmer ensuring that his knowledge is accurately recorded.
For provide chain administration of sugarcane, every discipline was measured utilizing measuring tapes and knowledge was entered manually into survey registers. Your complete course of was labour oriented, guide and liable to errors. Now just one particular person does the survey with a GPS system and the world is calculated robotically. The method is value efficient and correct. For transparency in fortnightly switch of weighment clerks, a lottery system is applied.
We now have additionally linked 43.20 lakh sugarcane farmers with M-Kisan portal. New strategies/data associated to cane cultivation/ advertising is offered on farmers’ cell phones. With the most recent data, sugarcane farmers made modifications within the sugarcane sowing technique. With the usage of fashionable data/strategies, the price of farming is lowering and the revenue of the farmer is growing.
India is the second largest producer of sugar on this planet and about half of the nationwide manufacturing of sugar and sugarcane comes from Uttar Pradesh. The state has made file fee to the sugarcane farmers within the final four-five years. Share some figures and insights on this.
Within the present crushing season 2021-2022, 75 per cent of due cane value fee has been paid to the sugarcane farmers. Within the final crushing season 2020-2021, cane value fee of Rs 30,653.81 crore has been made by the sugar mills of the state until 30.12.2021, which is 87% of the entire due cane value. Equally, Rs 35,898.85 crore in 2019-20 (100%), Rs 33,048.06 crore in 2018-19 (100% ) and Rs 35,443.38 crore in 2017-18 (99.94% ) have been paid. Within the final 4 and a half years, a complete cane value of Rs 1,51,000 crore has been paid.
The federal government has additionally made a big enhance of Rs 25 per quintal in cane value offering reduction to the sugarcane farmers. Now the cane value shall be Rs 350 per quintal for early varieties, Rs 340 per quintal for normal varieties and Rs 335 per quintal for rejected varieties. On account of this elevated cane value, the sugarcane farmers of the state will get a further quantity of about Rs 4,000 crore from sugar mills within the type of cane value in 2021-22.
The federal government has began the Escrow account mechanism from the yr 2017 to make sure well timed cane value fee to the farmers. On account of which, the cane value account which was being operated solely by mill representatives, is now operated with the joint signature of mill consultant and District Cane Officer/Senior Cane Improvement Inspector. On account of this, diversion of cash from the account of cane value fee has been stopped. Additionally, earlier than the yr 2017, solely 85 per cent of the sale value of sugar was tagged for fee of cane value, however to make sure well timed cane value fee to the farmers by the current authorities, from the yr 2017-18 together with sugar, 85% of sale value of different mill merchandise like molasses, bagasse and press mud have been additionally tagged.
Together with this, 30 p.c of the worth of ethanol produced from C-grade molasses has been mounted for cane value. Such sugar mills who’re making ethanol from B-heavy molasses or instantly from sugarcane juice, 55 per cent of the worth of ethanol produced in these sugar mills and 80 per cent of the worth of ethanol produced instantly from sugarcane juice, Tagged for cane value fee. Other than this, 65 per cent of the sale value of ethanol, which is used for sanitizer manufacturing by the mills, has additionally been tagged for fee of cane value in order that there is no such thing as a downside in fee of cane value to the farmers.
With the rising demand of sanitizer throughout Covid-19 pandemic, Sanitiser manufacturing in Uttar Pradesh ramped from the goal of 60 thousand liter per day to the capability of 6 and a half lakh liters per day. How did you change a disaster into a chance?
Our Chief Minister directed the division to make accessible enough amount of hand sanitizers not solely within the State however all around the nation, even some international international locations to stop the unfold of Coronavirus within the state. To satisfy the rising demand of sanitizer, throughout Covid-19 pandemic sugar mills have been persuaded to start out the sanitizer manufacturing. Between twenty third March, 2020 and tenth April, 2020, 27 sugar factories took vital licenses and began producing sanitizer which has now elevated to 97 models having capability of 6,03,511 liters per day.
Together with assembly the demand of the state, Uttar Pradesh can also be assembly the sanitizer demand of just about all of the states of India. Up to now 27 sugar mills cum distillery models, 12 distilleries and 40 different models have been licensed to provide sanitizer. In addition to this, six pharmacies are additionally producing sanitizer, as above complete 97 models/factories engaged in manufacturing of sanitizer towards only one manufacturing facility on the prevalence of Covid-19. This has not solely elevated the provision of sanitizer within the State however has additionally helped in conserving the costs below management. 2.5 crore litre of sanitizer has been produced until date, out of which 2.25 crore litre of sanitizer has been equipped.
Rather than closed sugar mills, New sugar mills are being arrange. What’s the newest on the enlargement of 13 sugar mills and their crushing capability?
Rather than closed sugar mills, Pipraich (Gorakhpur) and Munderwa (Basti) of the Company sector, new sugar mills of 5,000 T.C.D. and 27 MW capability co-generation crops have been arrange. Pipraich Mill and Munderwa Mill have been inaugurated in November 2019. In Pipraich sugar mill, it is usually proposed to arrange a distillery of 120 Okay.L.P.D. capability. The mentioned distillery may have a facility to make ethanol instantly from sugarcane juice. Thus the Pipraich Mill would be the first sugar mill in North India to make ethanol instantly from sugarcane juice.
In view of the sugarcane provide downside of farmers, crushing capability of sugar mill, Ramala (Baghpat) prolonged from 2,750 to five,000 T.C.D. and 27 MW cogen plant was put in. Crushing capability of Mohiuddinpur-Meerut sugar mill of the company sector prolonged from 2,500 T.C.D. to three,500 T.C.D. that may be prolonged as much as 5000 TCD and a 15 MW cogen plant was additionally arrange. The above tasks created direct / oblique employment for about 15,000 folks. Electrical energy manufacturing in cozen models shall be useful in fixing the vitality downside of the state. Practically 1,00,000 farmers shall be facilitated in sugarcane provide and their financial situation will enhance.
Along with the above, 11 sugar mills within the non-public sector prolonged their crushing capability, which can profit the sugarcane farmers of those mill areas. On account of institution of latest sugar mills and enlargement of crushing capability of 11 mills, the crushing capability of sugar mills of the state has been elevated by 33,850 T.C.D. Restarting of three non-public sector sugar mills (Majhawli, Gagalhedi and Bulandshahr) closed for years will add 12,000 T.C.D. in crushing capability of the state.
What are your plans for setting up the roads utilizing plastic waste?
Cane Improvement Division in its Antar Gramin Sadak Nirman Yojna within the yr 2018-19, constructed 0.600 km street as a pilot challenge utilizing 0.26 MT plastic waste thus saving 0.26 MT bitumen. Within the yr 2019-20, 50.60 km roads have been constructed utilizing 22.16 MT (8% of the bitumen) of plastic waste, saving Rs 3.32 lakhs (US $4548). Within the yr 2020-21, 169 km roads have been constructed utilizing 74.00 MT of plastic waste and saved 74 MT of bitumen. Lastly saving Rs 11 lakhs (US $15210). Within the yr 2021-22, building of 70 km is proposed.
In future 100per cent roads shall be constructed by Cane Improvement Division utilizing plastic waste in order to get rid of plastic waste safely, making air pollution free surroundings and saving international change, as bitumen is a petroleum product which is to be imported from different international locations.
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